OEM Electrical Vehicle Battery Cooling Thermal Management System

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Product Description

Basic Specifications

Model NO.Battery Thermal Management System
CertificationRoHS
ApplicationOil Cooler, Water Chiller, Industrial Aircondition
PrincipleLiquid Cooling or Other Custom Cooling Solutions
MaterialAluminum/Copper
Dimension(L*W*H)Max. 2000*1000*1000 mm
Cooling Capacity1 to 10 Kw
Coolant MaterialWater, Glycol, Refrigerant, or PCM, etc.
Main TechniqueVacuum Brazing & Arc Welding
OriginJiangsu, China
Battery Cooling System Separator

Product Overview

A Battery Thermal Management System (BTMS) helps to maintain a battery pack at its optimal temperature range of 20° to 45° C regardless of ambient temperature. For each vehicle design, the required performance and cycle life of the battery pack are considered to determine the specific set point for the battery pack temperature.

Our Battery Thermal Management System is a complete thermal system solution that maintains the critical operating temperature ranges of vehicle batteries. Design solutions are available for both active and passive cooling circuits.

System View 1 System View 2
Key Features: • Specialized battery radiator and condenser.
• 2 - 10 kW cooling capacity.
• Electric heating down to -20ºC.
• Total system weight < 60 kg.
• HV: 400 - 800 VDC | LV: 12 or 24 VDC.
Packaging Solution
System Components
Main Elements: 1. Cooling plate
2. Chiller unit or Radiator with fan/pump
3. Controller (temperature/flow rate)
4. Accessories: hoses, connectors, valves.
Solution Types
Typical Thermal Solutions:
  1. Air cooling: Fan and heat sink.
  2. Liquid cooling: Plate, radiator, fan, pump, and controller.
  3. Chiller cooling: Cooling plate, chiller, and controller.
  4. 2-Phase change: Cooling plate and condenser.
  5. Refrigerant: Cooling plate, condenser, and compressor.
  6. Immersion: Specialized custom immersion cooling.
Technical Drawing Product Unit
Internal Structure Final Assembly
Large System View

Packaging & Delivery

Package Size300.00cm * 200.00cm * 200.00cm
Package Gross Weight15.000kg
Transport PackagePlywood Case

Frequently Asked Questions

What is the optimal operating temperature for the battery pack?
The system is designed to maintain the battery pack within the optimal range of 20°C to 45°C to ensure performance and longevity.
What cooling methods do you offer?
We provide multiple solutions including air cooling, liquid cooling (with radiators or chillers), phase change cooling, and immersion cooling.
What is the maximum cooling capacity of the system?
Our standard systems offer a cooling capacity ranging from 1 kW to 10 kW, depending on the specific application requirements.
Can the system operate in extremely cold environments?
Yes, the system includes electric heating capabilities (2 - 12 kW) that can operate effectively even when coolant temperatures drop to -20°C.
What materials are used for the cooling elements?
We primarily use high-grade Aluminum alloy or Copper for our cooling plates and elements to ensure maximum thermal conductivity.
What voltages are supported by the system?
The system supports native vehicle voltages, including High Voltage (400 - 800 VDC) and Low Voltage (12 or 24 VDC) options.

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