Family Solar Energy Storage Battery Cooling Thermal Management System

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Product Description

Basic Product Specifications

Model NO. Battery thermal management system
Certification RoHS
Application Oil Cooler, Water Chiller, Industrial Aircondition
Principle Liquid Cooling or Other Custom Cooling Solutions
Material Aluminum/Copper
Dimension(L*W*H) Max. 2000*1000*1000 mm
Cooling Capacity 1 to 10 Kw
Coolant Material Water, Glycol, Refrigerant, or PCM, etc.
Main Technique Vacuum Brazing & Arc Welding
Package Size 300.00cm * 200.00cm * 200.00cm
Battery Cooling System Separator

A Battery Thermal Management System (BTMS) helps to maintain a battery pack at its optimal temperature range of 20° to 45° C regardless of ambient temperature. For each vehicle design, the required performance and cycle life of the battery pack will be considered to determine the specific set point for the battery pack temperature.

This Battery Thermal Management System is a complete thermal system solution that maintains the critical operating temperature ranges of vehicle batteries. Design solutions are available for both active and passive cooling circuits.

System Diagram

System Features & Components

Main Elements Include:

  1. Cooling plate
  2. One chiller unit
  3. Or one radiator with fan and pump
  4. Controller (temperature or flow rate control)
  5. Other value-added accessories like hose, connector clamp, housing, valve, etc.
Components

Available solution types for thermal management:

  • Air cooling: Includes fan and heat sink.
  • Liquid cooling (Radiator): Includes cooling plate, radiator, fan, pump and controller.
  • Liquid cooling (Chiller): Includes cooling plate, chiller and controller device.
  • 2 Phase change cooling: Includes cooling plate and condenser.
  • Refrigerant cooling: Includes cooling plate, condenser and compressor.
  • Custom solutions: Such as immersion cooling.

Frequently Asked Questions

What is the optimal operating temperature for the battery pack?
The system is designed to maintain the battery pack within its optimal temperature range of 20°C to 45°C, ensuring performance and longevity.
What cooling capacities are available for this system?
The system offers a cooling capacity ranging from 1 to 10 kW, with typical performance of 6 kW at 45ºC ambient temperatures.
Which materials are used for the cooling elements?
The cooling elements are primarily constructed from high-quality aluminum alloy or copper to ensure efficient thermal conductivity.
Can the system handle heating in cold environments?
Yes, the system supports 2 - 12 kW electric heating, which is capable of operating even when coolant temperatures drop to -20ºC.
What types of cooling methods can be customized?
We provide various solutions including Air cooling, Liquid cooling (via radiator or chiller), 2-phase change cooling, Refrigerant cooling, and Immersion cooling.
What is the total weight of the management system?
The total system weight is designed to be lightweight, typically remaining below 60 kg for the entire setup.

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