[email protected]

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

1 / 5

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Custom Aluminum Alloy Battery Thermal Management System

Still deciding? Get samples of $ !

Order Sample

Send Inquiry

Product Description

Technical Specifications

Model NO.

Battery Thermal

Certification

RoHS

Application

Oil Cooler, Water Chiller, Industrial Aircondition

Principle

Liquid Cooling / Custom Solutions

Material

Aluminum / Copper

Dimension (Max)

2000*1000*1000 mm

Cooling Capacity

1 to 10 Kw

System Weight

Below 60 Kgs

Coolant

Water, Glycol, Refrigerant, or PCM

Main Technique

Vacuum Brazing & Arc Welding

Battery Thermal Management System

Technical Banner

A Battery Thermal Management System (BTMS) maintains a battery pack at its optimal temperature range of 20° to 45° C regardless of ambient temperature. The required performance and cycle life of the battery pack determine the specific set point for the temperature.

This thermal system solution maintains critical operating temperature ranges for vehicle batteries, with design solutions available for both active and passive cooling circuits.

Key Features & Capabilities

◈

Standard packaging or customized solutions available.

◈

Field proven patented master controls system.

◈

Specialized radiator and condenser designed for BTMS applications.

◈

2 - 10 kW cooling (typically 6 kW at 45ºC ambient).

◈

2 - 12 kW electric heating down to -20ºC coolant temperature.

◈

Operates native vehicle voltages (HV: 400 - 800 VDC; LV: 12 or 24 VDC).

System Components

BTMS Component 1

BTMS Component 2

BTMS Component 3

Main Elements Include:

Cooling plate
Chiller unit or Radiator with fan and pump
Controller (temperature or flow rate control)
Accessories: hoses, connector clamps, housing, valves

Available Cooling Solutions

Cooling Solutions Overview

✔Air Cooling: Fan and heat sink

✔Liquid Cooling: Plate, radiator, fan, pump, and controller

✔Refrigerant Cooling: Plate, condenser, and compressor

✔Phase Change Cooling: Plate and condenser

Technical Diagram

Product Detail 1

Product Detail 2

Full System View

Manufacturing Detail

Frequently Asked Questions

What is the optimal temperature for a battery pack?

The optimal operating temperature range for a battery pack is typically between 20°C and 45°C to ensure performance and longevity.

What cooling methods are supported?

The system supports various methods including liquid cooling, air cooling, refrigerant cooling, phase change cooling, and custom immersion cooling.

Does this system handle heating as well as cooling?

Yes, the system provides 2 - 12 kW electric heating capability to maintain temperatures even in environments as cold as -20ºC.

What are the primary materials used in the cooling elements?

The cooling elements are primarily manufactured from high-quality Aluminum alloy or Copper for maximum thermal conductivity.

What is the maximum cooling capacity of the system?

The cooling capacity ranges from 1 kW to 10 kW, depending on the specific configuration and ambient conditions.

What voltages can the system operate on?

It can operate on native vehicle voltages, including High Voltage (400-800 VDC) and Low Voltage (12 or 24 VDC) options.

Related Products