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Home > Battery Pack Assembly & Customization > Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
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Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly
Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly

Lithium Ion Battery Assembly Equipment EV Battery Pack Assembly

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Product Description

Basic Specifications
After-sales Service
Lifetime After-Sales
Application Field
New Energy Industry
Repeatability Accuracy
0.01mm
Cooling Method
Water Cooling
Laser Wavelength
1080nm
Position Accuracy
±0.02mm
Weight
4000 Kg
Machinery Capacity
10ppm
Certification
ISO, CE
Warranty
2 Years
Production Capacity
100 Set/Sets Per Month
Packaging & Delivery
Package Size
3500.00cm * 900.00cm * 300.00cm
Gross Weight
5000.000kg
Product Description
1. Automated Battery Cell Assembling Requirements
  • Equipment Capacity: ≥10PPM
  • Final Yield Rate: ≥99.8% (equipment related)
  • Failure Rate: ≤ 2%
  • Compatibility: Variety of size module specifications with quick change functionality
  • Laser Stability: Output power stability ≤±1%; focal length accuracy ≤0.5mm
1.2 Process Flow Chart
Process Flow Chart

Tentative process flow, subject to actual requirements

2. Program Layout & Renderings
Program Rendering
Layout Size

Back layout size (L*W*H): 19500mm * 9000mm * 3200mm

Front layout size (L*W*H): 13000mm * 6000mm * 2300mm

3. Function Module Introduction
3.1 Cleaning & Gluing Station
Cleaning Gluing Station

Automatic cleaning and gluing system with a beat rate of 12PPM. Features worker-fed conveyor belt integration.

Technical ParameterValue
Power SupplyAC220V/50HZ
Air Supply0.5-0.7Mpa
DimensionsL2600mm * W1250mm * H1800mm
Cleaning/Gluing RangeX/Y: 300/300mm
Repeat Accuracy±0.02mm
Glue Ratio1:1 Dynamic Mixing
Robot SystemBORUNTE 4-Axis Robot
3.2 Stacking Rotary Tables
Stacking Table
Stacking Process

Robot-controlled gripping mechanism with dual-station design. Stacks cells and insulating plates from bottom to top based on recipe sequences.

3.3 Extrusion Station
Extrusion Station 1
Extrusion Station 2
Extrusion Station 3

Includes manual installation of partition boards and end plates followed by automated extrusion, steel belt insertion, and riveting.

3.4 Safety & Testing Modules
Safety Fence
Voltage Test

Insulation Test: Comprehensive withstand voltage testing between cells and shells using series/parallel relay switching.

3.5 Laser Processing Stations
Pole Photo
Pole Cleaning
Laser Welding

Features CCD visual positioning (MARK points), automated laser cleaning, and high-precision busbar welding with distance sensors.

Industry Application

This fully automatic assembly line is specifically designed for:

  • New energy lithium battery modules
  • Prismatic battery module assembly
  • Energy storage battery systems
  • Power battery pack welding and assembly

Application 1
Application 2
Frequently Asked Questions
What are the primary products you offer?
We specialize in various customized laser welding machines, laser marking equipment, and fully automated battery assembly production lines.
How do you ensure equipment quality?
We implement international advanced production technology and strict quality control measures. All components are inspected according to international standards before production.
Can I test my product samples before ordering?
Yes, you can send us your product samples. We will perform testing on our machines to ensure the design meets your specific requirements.
What is the typical delivery timeframe?
Standard laser machines and assembly modules are typically delivered within one month after the order is confirmed.
Do your machines have international certification?
Yes, all our equipment is CE and ISO certified to meet global safety and quality standards.
What happens if the machine encounters technical issues?
We provide 24-hour online engineering support. All machines come with a warranty, and we provide operation manuals and CDs to ensure ease of use.

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