Flexible Battery Pack Assembly Manufacturing System

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

Overview
Condition New
Automation Automatic
After-sales Service Engineers Available to Service Machinery Overseas
Warranty 2 Years
Degree of Automation ≥ 95%
OEM Yes
Certification FDA ISO CE
Production Capacity 12ppm
Product Description

Comprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, consumer electronics, and more, supporting the production of various specifications of solid-state battery modules.

Key Parameters Description
Estimated Daily Output 500-1000 modules (adjustable based on configuration)
Estimated Daily Energy Consumption 5000-8000 kWh (based on runtime and power)
Included Equipment Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems
Delivery Lead Time 2-3 months
Key Features and Functions
High Automation
Fully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC System
Real-time monitoring of welding quality, voltage, internal resistance, and temperature.
Flexible Design
Supports multiple battery module specifications and can be easily reconfigured.
Intelligent Management
Integrated MES for real-time production data monitoring and traceability.
Technical Specifications
Line Efficiency ≥12PPM
Dimension 60000mm * 8500mm * 3500mm (L*W*H)
Final Yield Rate ≥99.8%
Failure Rate ≤2%
Inspection Capability Welding quality, voltage (±0.01V), Internal Resistance (±0.1mΩ)
Power Supply 380V±10%, 50Hz
Action Process & Station Details
1 Cell Loading

Operator handles the standard material frame through a cantilever crane. The system uses a speed line conveyor and flip station to transition products from vertical to horizontal states for the next process.

Cell Loading Process
2 Cell Process Station

Robot transfers cells for weighing, thickness measurement, and OCV testing. Data is uploaded, and lugs are cut and inspected before sorting into OK or NG categories.

Cell Process Station
3 Module Stacking & Pressing

Robotic placement of double-sided tape and product stacking. Automated compression and tooling assembly ensure finished module integrity before lifting off the line.

Module Stacking
4 Terminal Tab Laser Welding

Precision welding station utilizing camera addressing and laser ranging to weld lugs according to specific dimensions, followed by automated inspection.

Laser Welding
System Implementation & Scenarios
Company Capabilities

An industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Lines across various industries. Since establishment, the company has continuously advanced the development and application of laser technology, providing high-quality, high-performance laser equipment and automated production lines.

Facility Overview
Frequently Asked Questions
How is production efficiency ensured?
High automation and intelligent management systems ensure production efficiency and product quality with an output rate of ≥12PPM.
How is product quality controlled?
The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.
Can the production line be customized?
Yes, the production line can be customized to support different battery specifications and processes based on specific customer requirements.
What is the energy consumption?
Energy-saving equipment is used to optimize power consumption and meet international green manufacturing standards.
What is the typical delivery lead time?
The typical delivery lead time is approximately 2-4 months from contract signing to equipment delivery, depending on the configuration.
What after-sales services are provided?
Services include professional installation, debugging, operator training, a comprehensive warranty, and lifetime technical support.

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