China Factory Assembly Automated Pouch Module EV Battery Pack Fabrication

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

Basic Information

Model NO.Automated System
ConditionNew
AutomationAutomatic
ServiceOverseas Support Available
OriginChina
Capacity12ppm

Product Description

Comprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards for electric vehicles, energy storage systems, and consumer electronics.
Key Parameters Description
Estimated Daily Output500-1000 modules (adjustable based on configuration)
Energy Consumption5000-8000 kWh (calculated on runtime)
Included EquipmentAssembly machines, laser welding, inspection systems, packaging, conveyors
Delivery Lead Time2-3 months

Key Features & Functions

High AutomationFully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC SystemReal-time monitoring of welding quality, voltage, internal resistance, and temperature ensures consistency.
Flexible DesignSupports the production of multiple battery module specifications and can be easily reconfigured.
Intelligent ManagementIntegrated MES for real-time production data monitoring, analysis, and full traceability.
Energy EfficiencyUtilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.
High ReliabilityStable operation with low failure rates, supporting continuous long-term production.

Technical Specifications

Specification Technical Parameter Remarks
Line Efficiency≥12PPMAdjustable
Dimensions60000mm * 8500mm * 3500mmCustomizable layout
Final Yield Rate≥99.8%High precision
Failure Rate≤2%Stable runtime
InspectionVoltage, Resistance, Welding qualityHigh-precision sensors
Power Supply380V±10%, 50HzStandard industrial
Warranty2 YearsLifetime technical support

Production Process Flow

1. Heat Plate Loading6. Cell Insulation Testing11. Terminal Tab Flattening16. Double-Sided Detection
2. Tab Cutting Inspection7. Unit Glue Applying12. NG Cell Re-work17. Lead Insulation
3. Cell Loading8. Module Stacking13. Insulation Testing18. EOL Testing
4. Cell Glue Applying9. Busbar Installation14. Laser Welding19. Module Off-loading
5. Bracket Assemblying10. Terminal Tab Bending15. Post-Welding Testing-
1 Cell Loading

Automated material handling via cantilever crane and conveyor systems to ensure precise horizontal placement for subsequent processing.

Cell Loading
2 Cell Process Station

Robotic core weighing, thickness measurement, and OCV testing with automated sorting of OK and NG products.

Cell Process
3 Module Stacking & Pressing

Automated stacking with double-sided tape application, precision extrusion, and assembly of steel components.

Module Stacking
4 Terminal Tab Laser Welding

High-precision laser welding system with vision addressing and ranging to ensure perfect electrical connectivity.

Laser Welding

Application & Visuals

Production View 1
Production View 2
Production View 3
Application Scenarios

Quality & Logistics

Packaging
Clients
Certificates
Exhibition

Frequently Asked Questions

1. How is production efficiency ensured?
High automation and intelligent management systems ensure production efficiency and product quality.
2. How is product quality controlled?
The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.
3. Can the production line be customized?
Yes, the production line can be customized to support different specifications and processes based on specific customer requirements.
4. What is the energy consumption?
Energy-saving equipment is used throughout the line to optimize energy consumption and meet environmental standards.
5. What is the typical delivery lead time?
The typical delivery lead time is 3-4 months from contract signing to equipment delivery.
6. What after-sales services are provided?
Services include installation, debugging, operator training, a comprehensive warranty, and lifetime technical support.

Related Products